Automatic Weighing And Dissolving System

APPLICATION:

This auto-feeding dissolving system more than 100 various kinds of recipe in store. 6 kinds of liquid material units and 1 sugar screw conveyor.
A.Working Principle of The Auto-Feeding And Weight System.
Computer setting and selection the recipe as requirement
1.Automatic be zero when weighting 
2.Feeding required volume water
3.Feeding required volume glucose
4.Feeding sugar, start the mixing at same time,when the quantity approaching the required one, stop mixing, continuous send the sugar to required quantity.
5.Feeding other material automatic to required volume. If need the mixing or not depend on detail material(according the feeding of the material, for save the time,can be selected that feeding the sugar and other material at the same time.)
6.After finish the material feeding, start mixing till to the material send to dissolving tank (buffer tank with coil heating system)
Begin for sending the material for next batch as computer program and continuous working as the recipe fixed in the computer.
For precision weighing , need stop mixing when weighing

I.Principle of Dissolving Tank  
 When one batch material mixed as recipe and then unloading to the indicated dissolving tanks(2set of buffer tank with coil heating).The dissolving tank should be empty,otherwise, the tank will be locked automatically, then the mixed material can be sent to the dissolving tank. Dissolving tank start mixing ,and start heating system(through the steam coil heating system), when the temperature be required one, then stop steam and heating automatically,continuous mixing for fixed time,ensure the sugar mass will not be jam or be solid . When next working unit need sugar mass,push the button,then dissolving tank be unloading position,open the valve automatically and discharging ,the dissolving tank fixed with 3-way valve controlled by manual,for clearing and cleaning.

II.The Auto-Feeding Dissolving System Combined By Auto-Feeder And Dissolving  
1.Automatic Material Feeding System
A. Feeding material connecting system: sugar screw conveyor,for liquid material,on the top of the tank fixed with control valve and fixing frame.glucose connector diameter 50mm,other pipe and valve(diameter:30mm set ,diameter 20mm 2set)
B. Mixing tank: with hot water jacket tank(φ700mmX650mm),thickness of shell is 2.5mm. With one set mixing system rotary speed at 1440rpm and unloading valve(φ100mm)and pipe(φ100mm)
C. Weighing System: machine frame and load cell and so on.
D. Pneumatic System: pneumatic valves and pneumatic controlling system.
2.Dissolving System
A Dissolving system: Dissolving tank (φ800mmX800mm,2.5mm thickness) ,mixer(1440rpm). unloading valve (φ65mm) and manually 3-way valve (φ65mm) ,with top and bottom level senor
B. Heating system: disconnecting valve、pressure regulator valve 、pneumatic disconnecting valve、heating coil(φ25mm pipe)、bleeder
C. Temperature controlling system: temperature sensor and temperature controlling unit.
D.Pneumatic system: pneumatic valve and pneumatic control system.
E.Impeller pump: with inverter controlling speed.

Model

AWD-600

AWD-1200

Power

16kw

20kw

Capacity

600kg/h

1200kg/h

Air Consumption

0.5m3/h

0.5m3/h

Steam consumption

450kg/h

450kg/h

Steam Pressure

0.6-0.8Mpa

0.6-0.8Mpa

Dimension

2150x1450x3100mm

2150x1850x3100

Weight

1100kg

1300kg